Benefits of Industrial Automation and Control System

It is a known fact that automation has made our lives simpler day to day. Industrial automation and control systems have transformed the way a manufacturing unit works. Remember the time when all processes were handled manually? If you compare the manual manufacturing line to automated, the difference in the efficiency, timeline, and profits are clearly visible. Industrial automation is a far superior way of running a plant rather than employing hundreds of error-prone humans to do the same tasks around the clock.

What is Industrial Automation?

Industrial automation is deploying various machinery controlled by a control system in the manufacturing or production line by replacing humans who did the same work earlier.

Benefits of Industrial Automation and Control System:

Reduces Costs

One of the main benefits of automating an industrial operation is that it reduces the cost of employing humans. It is a one-time investment along with the cost of energy and repair and maintenance, but it is still cheaper than employing people year-round in the industry to do things manually.

You do need to employ workers but for fewer operations like monitoring and operating machinery instead of having a floor full of workers. This leads to lower production cost which means higher profit and goods can be made available for customers at an affordable price.

Improves Quality

Reducing human involvement in the production line and deploying machinery can result in better quality products as human are prone to error but a machine can work uniformly for all products hence the finish of the product is uniform and accurate throughout.

Improves Efficiency

Human employees need to take a break now and then, but machines can work 24/7 without any break. The production line is faster when operated by machinery as compared by hundreds of human working in shifts to achieve the same.

Increases Human Safety

Working in the manufacturing industry or running a plant manually can be a hazard for humans as an industrial area creates a dangerous work environment. Replacing humans with machines on the field can eliminate the danger of getting exposed to hazardous chemicals and other risks and increase the safety of the employees.

Improved Flexibility:

Several types of machinery are deployed in the industry to do multiple tasks with the utilization of a PLC Panel, it just needs to be programmed right and that’s it. Manpower for the same task needs to be trained and if the task changes then again, the employees need to learn the new process whereas machines can quickly adapt to new processes.

Saves Time:

We have learned that adding machinery and a control panel to automate an industry can increase the speed of the production line but there is another thing we need to consider. Automation has made things so easy that the employee sitting in the control room can access the data and current status of the production line in the field and even control the machines remotely without going into the field. This saves a lot of time and effort and also the employees can focus on improving technologies rather than manually operating every machine walking around the huge factory area.

No industry in today’s world can survive without deploying automation and control system for their production or manufacturing line. Industrial automation not just increases profits by large margins but also optimize the entire production line to maintain uniformity and quality of the product. An electrical company like Titech provide solutions varying from small control panels to advanced panels integrated into a network with multiple consoles for industrial production and manufacturing lines making the most complex solutions simple.